Skip to main content

FILLET WELD FRACTURE TEST

FILLET WELD FRACTURE TEST


Object:  To break the joint through the weld to permit examination of the fracture surfaces for flaws and to check root penetration and fusion.

Method: The specimen is cut to length and a saw cut, normally 2 mm deep, is made along the center of the weld face. The specimen is fractured by bending or hammer blows.

FILLET WELD FRACTURE TEST


Reporting Results:
  1. Thickness of parent material. 
  2. Throat thickness and leg length. 
  3. Location of fracture.
  4. Appearance of joint after fracture.
  5. Depth of penetration / lack of penetration or fusion.
Labels:

Popular posts from this blog

CHARPY V NOTCH IMPACT TEST

CHARPY V NOTCH IMPACT TEST Object : To determine the amount of energy absorbed in fracturing a standardized test piece at a specified temperature. Method : A machined, notched specimen is broken by one blow from a pendulum. Because scatter occurs in the results, at least three specimens are used to assess the joint represented. Testing is carried out at a temperature specified in the appropriate application standard. Reporting Results: Location and orientation of the notch.  Testing temperature. Energy absorbed in joules.  Description of fracture appearance. Location of any defects. The Charpy impact test, measured in joules, is an assessment of TOUGHNESS. Transition temperature (curve) in steel.
Read more

MACRO SECTION

MACRO SECTION Object: To examine a cross section of a weld for internal defects and soundness. Method:  A transverse section of the weld is cut out. The cross section is then visually inspected. The section is filed down from rough to smooth, then emery or wet/dry papered down to a surface finish of 600 grit. The surface is then etched in NITAL (5% - 10% nitric acid in alcohol), washed off, rinsed and dried. (Possibly a final clean with acetone and mount in Bakelite) The specimen is then inspected at up to 10-x magnification. Reporting Results: Material. Welding process. Specimen identification. Sentencing standard. Thickness. Geometric flaws - type, size and location. Internal flaws - type, size and location. Parent metal flaws - type, size and location. Accept or reject, to standard, for each flaw.    Comparison of macro section and micro section:                             ...
Read more

Chemical compositions of steel

Chemical Composition :-  The chemical composition of steel is of great importance since it determines the potential mechanical properties of the finished steel product and controls the degree of corrosion resistance and weld- ability of the material For this reason structural steel specifications always provide a table of chemical composition limits within which the steel producer must develop his own particular recipe. The purpose of the specified chemical composition is not to provide the detailed chemical formula necessary to produce a certain type of steel but to provide safeguards. The steel producer is informed that he must keep within the limits which are deemed to be acceptable for the type of steel considered. Within these limits, which may be broad or narrow, the steel producer has complete freedom to use his skill and knowledge to make steel with the required mechanical properties. Each producer selects a combination of quantities of elements, which fall within the r...
Read more