Skip to main content

Chemical compositions of steel

Chemical Composition :- 

The chemical composition of steel is of great importance since it determines the potential mechanical properties of the finished steel product and controls the degree of corrosion resistance and weld- ability of the material For this reason structural steel specifications always provide a table of chemical composition limits within which the steel producer must develop his own particular recipe. The purpose of the specified chemical composition is not to provide the detailed chemical formula
necessary to produce a certain type of steel but to provide safeguards. The steel producer is informed that he must keep within the limits which are deemed to be acceptable for the type of steel considered. Within these limits, which may be broad or narrow, the steel producer has complete freedom to use his skill and knowledge to make steel with the required mechanical properties. Each producer selects a combination of quantities of elements, which fall within the requirements of the applicable specification, provide the required mechanical and other properties, and are most suitable
from the point of view of his particular material supply and steel- making facilities. For this reason actual heats of steel seldom, if ever, will contain the elements in the exact combination of quantities called for in the applicable specification.
PERIODIC TABLE

Obviously the steel producer has more latitude, and is in a better position to keep production costs down if the requirements as to chemical composition are kept to a minimum. Thus the aim of the specification is to impose only the chemistry which is deemed essential and to provide the broadest possible limits. The limits placed on the various elements are therefore usually specified as either a maximum or minimum percentage and, only where considered to be essential, as a range between
minimum and maximum. In some cases, the permissible range of a particular element is specified because it tells the steel producer that he must produce the steel in a certain way. For instance a specification which states that the percentage of silicon is to be within the range 0.15/0.30 tells the steel producer that killed steel is required, whereas if the percentage of silicon is specified to be 0.30
maximum, the steel producer is informed that the steel may be semi-killed or killed at his option.

Generally, a maximum limit is placed on elements which the steel producer has to reduce in the refining process (i.e. carbon, sulphur, phosphorus) and a minimum limit is placed on elements which the steel producer has to add (i.e. metallic alloying elements).

Popular posts from this blog

'NICK' BREAK (BEND) TEST

'NICK' BREAK (BEND) TEST Object :  As for fillet weld fracture, used on butt welds. Method: The specimen is cut transversely to the weld, and a saw cut is applied along the center of the weld face. The best place for the cut is at a start I stop. The specimen is fractured by bending or by hammer blows. The nick bend test will find internal defects. Reporting Results: Thickness of material.  Width of specimen.  Location of fracture.  Appearance of joint after fracture.

What is Normalizing ?

Normalizing :- Normalizing is a heat treatment process used to refine the structure of the steel to improve machinability, tensile strength, structure of weld and to remove cold working strains etc.  Normalizing is often used for ferrous alloys that have been austenitized and then cooled in open air. Normalizing not only produces pearlite, but also bainite and sometimes martensite, which gives harder and stronger steel, but with less ductility than full annealing. The hardness obtained after normalizing depends on the steel dimension analysis and the cooling speed used.  Objectives of Normalizing :-  It produces a uniform structure It improves tensile, impact & yield strength It refines the internal structure to fine grains It removes the internal stress formed during previous operations It improves structures in welds It produces a harder and stronger steel then full annealing  It eliminates the carbide network at the grai...

DESTRUCTIVE TESTING

DESTRUCTIVE TESTING Destructive tests on raw materials, welded joints are usually made as part of the approval of material/ welding procedure or a welder. Commonly used destructive tests are: Hardness  Bend  Tensile Charpy Fracture tests Macro section TYPES OF TEST Quantitative (For measuring a 'quantity')  Tensile Charpy Hardness C.T.O.T. (crack tip opening test) Qualitative (For assessing joint 'quality') Bend test Nick break  Macro Fillet fracture The test pieces are cut from the test weld and their location is often specified in the standard. The areas for test are shown below.