Skip to main content

What is heat Treatment ?

HEAT TREATMENT

          It is a continuous process of HEATING, HOLDING AT A PARTICULAR TEMPERATURE FOR SPECIFIC TIME AND COOLING AT A PREDETERMINED RATE of metals to change their physical and mechanical properties, without letting it change its shape. . The most common application is metallurgical. Heat treatment could be said to be a method for strengthening materials but could also be used to alter some mechanical properties such as improving formability, machining, etc. It is very important manufacturing processes that can not only help manufacturing process but can also improve product, its performance, and its characteristics in many ways.

          Engineering properties are modified by heat treatment processes so that structural components are able withstand specified operating conditions and have desired useful life.

The properties of steel can be improved by changing its structure at atomic level. This can be achieved through

i)              By Alloying Elements

ii)             By Heat Treatment

a same type of steel can exhibit different type of properties under different heat treatment conditions. Such type of flexibility helps us to decide various manufacturing processes and ultimate uses of steel.


DETAILS OF HEAT TREATMENT

1.       Heating -> Rate of Heating
2.       Soaking -> Temp. & time of Soaking
3.       Cooling -> Rate & Medium of cooling

-               The properties of steel can be influenced by different combinations of the above parameters
-               Different composition and initial phases of material can also be influenced the properties after Heat Treatment.

PURPOSE OF HEAT TREATMENT

(1)     Soften the metal prior to shaping or cutting / Machining. 
(2)     Relieve the effects of strain hardening that occurs during cold forming.
(3)     Achieve the final strength and hardness required in the finished product as one of the end manufacturing processes.

TYPE OF HEAT TREATMENT

·         Body heat treatment
·         Surface heat treatment

TYPE OF THERMAL TREATMENT

  1. Annealing.
  2. Normalizing
  3. Hardening & Tempering.
  4. Stress Relieving
  5. Surface Hardening.




Popular posts from this blog

CHARPY V NOTCH IMPACT TEST

CHARPY V NOTCH IMPACT TEST Object : To determine the amount of energy absorbed in fracturing a standardized test piece at a specified temperature. Method : A machined, notched specimen is broken by one blow from a pendulum. Because scatter occurs in the results, at least three specimens are used to assess the joint represented. Testing is carried out at a temperature specified in the appropriate application standard. Reporting Results: Location and orientation of the notch.  Testing temperature. Energy absorbed in joules.  Description of fracture appearance. Location of any defects. The Charpy impact test, measured in joules, is an assessment of TOUGHNESS. Transition temperature (curve) in steel.

Metallurgy of Iron

Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are called alloys.  1.        Introduction 2.        Properties 3.        Occurrence 4.        Uses 5.        Metallurgy 1.        Introduction    Iron or ferrum (latin word)    Elemental symbol: Fe    Atomic number:     26    Elemental group:   Transition element             Uses:              prehistoric ages: ornamental purposes and used as weapons (IRON AGE)    earliest specimen still exta...

Rockwell Hardness Test

Rockwell Hardness Test The Rockwell hardness test method consists of indenting the test material with a diamond cone or hardened steel ball indenter. The indenter is forced into the test material under a preliminary minor load FO usually I 0 kgf. When equilibrium has been reached, an indicating device, which follows the movements of the indenter and so responds to changes in depth of penetration of the indenter is set to a datum position. While the preliminary minor load is still applied an additional major load is applied with resulting increase in penetration . When equilibrium has again been reach, the additional major load is removed but the preliminary minor load is still maintained. Removal of the additional major load allows a partial recovery, so reducing the depth of penetration. The permanent increase in depth of penetration, resulting from the application and removal of the additional major load is used to calculate the Rockwell hardness number.        ...