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Part -1 to 8 Most commonly asked Mechanical Interview Questions with answer

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RADIOGRAPHY TEST

RADIOGRAPHY TEST INTRODUCTION : Industrial radiography is a nondestructive test method that uses X-rays or Gamma rays to show the presence and certain characteristics of internal discontinuities in solid materials. The method is based on the ability of X-ray or Gamma-ray radiation to penetrate solids, to a degree that varies with such factors as wave length of the radiation, and type and thickness of the material part of the radiation penetrates the material and part is absorbed. The amount absorbed and the amount transmitted are a function of the thickness of the material. Where a void or discontinuity exists, there is essentially less material to absorb the radiation. This creates a different in absorption, a difference that registers on photographic emulsions. The result is a shadow picture called a radiography Radio-graphic Sources : The common gamma ray radio-graphic sources : Cobalt - 60 Cesium - 137 Iridium - 192 Thulium - 170 Gamma Ray Radiography : Gamma rays ar...

Rockwell Hardness Test

Rockwell Hardness Test The Rockwell hardness test method consists of indenting the test material with a diamond cone or hardened steel ball indenter. The indenter is forced into the test material under a preliminary minor load FO usually I 0 kgf. When equilibrium has been reached, an indicating device, which follows the movements of the indenter and so responds to changes in depth of penetration of the indenter is set to a datum position. While the preliminary minor load is still applied an additional major load is applied with resulting increase in penetration . When equilibrium has again been reach, the additional major load is removed but the preliminary minor load is still maintained. Removal of the additional major load allows a partial recovery, so reducing the depth of penetration. The permanent increase in depth of penetration, resulting from the application and removal of the additional major load is used to calculate the Rockwell hardness number.        ...

FILLET WELD FRACTURE TEST

FILLET WELD FRACTURE TEST Object :  To break the joint through the weld to permit examination of the fracture surfaces for flaws and to check root penetration and fusion. Method: The specimen is cut to length and a saw cut, normally 2 mm deep, is made along the center of the weld face. The specimen is fractured by bending or hammer blows. Reporting Results: Thickness of parent material.  Throat thickness and leg length.  Location of fracture. Appearance of joint after fracture. Depth of penetration / lack of penetration or fusion.